近幾年來,我國鋁型材加工業發展迅速。蘇州工業鋁型材產量超過美國,成為世界。 產品品種齊全,質量穩步提高。質量水平處于國際先進水平。 以蘇州工業鋁型材及其配件為例,介紹如何使用蘇州工業鋁型材及其配件制造設備框(kuang)架(jia)。
1. 國內鋁型材生產的鋁型材主要有20系列、30系列、35系列、40系列、45系列、50系列、60系列、80系列、90系列和100系列。每一個系列都有不同的模型和模型。橫截面也不一樣。
2. 工業鋁型(xing)材主要(yao)配件(jian)(jian)工業鋁型(xing)材配件(jian)(jian)的類型(xing)很多,基(ji)本可以(yi)滿足設計人員的需求。主要(yao)附(fu)件(jian)(jian)是螺栓、螺母、角件(jian)(jian)、連(lian)接器、端(duan)部連(lian)接板、墊片連(lian)接塊、彈性緊固件(jian)(jian)、活動鉸(jiao)鏈、蹄角和(he)腳輪。
(1)螺栓主要包括特殊螺栓、特殊圓頭螺栓、特殊圓頭螺栓、平頭螺栓和T型螺栓。工業蘇州鋁型材框架通(tong)(tong)常采用(yong)內部連(lian)接(jie)方式、特殊圓(yuan)(yuan)頭螺(luo)(luo)(luo)(luo)栓(shuan)(shuan)或特殊螺(luo)(luo)(luo)(luo)栓(shuan)(shuan)。安(an)裝(zhuang)前(qian),必須(xu)在型(xing)(xing)材連(lian)接(jie)處(chu)攻擊螺(luo)(luo)(luo)(luo)紋和工(gong)藝安(an)裝(zhuang)孔;特殊的(de)圓(yuan)(yuan)頭螺(luo)(luo)(luo)(luo)栓(shuan)(shuan)通(tong)(tong)常用(yong)于兩個截面型(xing)(xing)材的(de)高強度連(lian)接(jie)。在預定(ding)位置(zhi)鉆孔和攻絲T形(xing)狀螺(luo)(luo)(luo)(luo)母(mu)匹配通(tong)(tong)常用(yong)于連(lian)接(jie)裝(zhuang)飾部件(jian),如鉸鏈和帶(dai)型(xing)(xing)材的(de)手柄;T型(xing)(xing)螺(luo)(luo)(luo)(luo)栓(shuan)(shuan)直(zhi)接(jie)放置(zhi)在型(xing)(xing)材的(de)凹槽中,安(an)裝(zhuang)時(shi)可以安(an)裝(zhuang)。自(zi)動定(ding)位和鎖定(ding)通(tong)(tong)常與法蘭螺(luo)(luo)(luo)(luo)母(mu)一起使(shi)用(yong)。它是安(an)裝(zhuang)角配件(jian)和其它型(xing)(xing)材配件(jian)的(de)重要連(lian)接(jie)件(jian)。可根(gen)據(ju)不同(tong)的(de)輪廓、槽寬和安(an)裝(zhuang)要求選擇(ze)不同(tong)的(de)規格和長(chang)度T型(xing)(xing)螺(luo)(luo)(luo)(luo)栓(shuan)(shuan)。
(2)螺(luo)(luo)(luo)(luo)母(mu)(mu)主要包括法蘭螺(luo)(luo)(luo)(luo)母(mu)(mu)、方(fang)螺(luo)(luo)(luo)(luo)母(mu)(mu)和(he)T形狀螺(luo)(luo)(luo)(luo)母(mu)(mu)和(he)彈(dan)性螺(luo)(luo)(luo)(luo)母(mu)(mu)。法蘭螺(luo)(luo)(luo)(luo)母(mu)(mu)與T配(pei)(pei)型螺(luo)(luo)(luo)(luo)栓(shuan),用于安(an)裝(zhuang)(zhuang)角配(pei)(pei)件和(he)其他型材配(pei)(pei)件;T型螺(luo)(luo)(luo)(luo)母(mu)(mu)可(ke)以簡單(dan)安(an)全(quan)地將其他連接(jie)器(qi)固(gu)定(ding)在型材的凹槽中,并在組裝(zhuang)(zhuang)過程中自動定(ding)位和(he)鎖定(ding)。在安(an)裝(zhuang)(zhuang)過程中,需要將方(fang)螺(luo)(luo)(luo)(luo)母(mu)(mu)插入型材的凹槽中,以連接(jie)型材上的各種配(pei)(pei)件。彈(dan)性螺(luo)(luo)(luo)(luo)母(mu)(mu)可(ke)以直(zhi)接(jie)插入型材槽中的任何裝(zhuang)(zhuang)配(pei)(pei)點,背面的彈(dan)簧鋼球可(ke)以固(gu)定(ding)其位置,因此安(an)裝(zhuang)(zhuang)非常簡單(dan)可(ke)靠,是最常用的配(pei)(pei)件之一(yi)。
(3)角配(pei)(pei)件(jian)(jian)(jian)是(shi)鋁型(xing)材(cai)(cai)(cai)(cai)(cai)常用(yong)的連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)。它們通常用(yong)于(yu)鋁型(xing)材(cai)(cai)(cai)(cai)(cai)的垂直(zhi)或(huo)交叉(cha)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)。常用(yong)的角配(pei)(pei)件(jian)(jian)(jian)有強(qiang)力角配(pei)(pei)件(jian)(jian)(jian)和(he)(he)(he)轉(zhuan)向角配(pei)(pei)件(jian)(jian)(jian)三(san)(san)種(zhong)。公共(gong)角形(xing)(xing)件(jian)(jian)(jian)可以(yi)用(yong)來(lai)增強(qiang)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)輪廓點(dian)(dian)的支撐(cheng)力,也可以(yi)用(yong)來(lai)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)需要移動的輪廓。強(qiang)角件(jian)(jian)(jian)通常用(yong)于(yu)支撐(cheng)和(he)(he)(he)固定(ding)受強(qiang)度或(huo)振(zhen)動影響的輪廓和(he)(he)(he)輪廓點(dian)(dian);用(yong)于(yu)轉(zhuan)向角件(jian)(jian)(jian),并(bing)與(yu)交叉(cha)輪廓連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)。連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)主(zhu)要包括內(nei)置(zhi)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)、角槽(cao)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)、凹槽(cao)條(tiao)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)、三(san)(san)角形(xing)(xing)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)和(he)(he)(he)傾(qing)斜連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)。內(nei)置(zhi)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)主(zhu)要用(yong)于(yu)型(xing)材(cai)(cai)(cai)(cai)(cai)的交叉(cha)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)或(huo)垂直(zhi)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)。在組裝(zhuang)過程中(zhong),必(bi)須在型(xing)材(cai)(cai)(cai)(cai)(cai)的指(zhi)定(ding)尺(chi)寸上(shang)鉆一個(ge)安裝(zhuang)過程孔,以(yi)便(bian)將(jiang)附件(jian)(jian)(jian)嵌入其中(zhong),并(bing)將(jiang)彈性螺母插入另一個(ge),然后在型(xing)材(cai)(cai)(cai)(cai)(cai)的凹槽(cao)中(zhong)擰(ning)緊螺栓。角槽(cao)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)用(yong)于(yu)直(zhi)角連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)兩(liang)個(ge)輪廓。安裝(zhuang)時,將(jiang)兩(liang)端插入型(xing)材(cai)(cai)(cai)(cai)(cai)的凹槽(cao)中(zhong),然后擰(ning)緊。螺釘鎖(suo)緊時,必(bi)須根據型(xing)材(cai)(cai)(cai)(cai)(cai)的槽(cao)寬(kuan)和(he)(he)(he)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)方式選(xuan)擇(ze)不(bu)同的角配(pei)(pei)件(jian)(jian)(jian);帶凹槽(cao)的連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)用(yong)于(yu)兩(liang)種(zhong)型(xing)材(cai)(cai)(cai)(cai)(cai)之(zhi)間的線性延伸(shen)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie),并(bing)在安裝(zhuang)過程中(zhong)插入兩(liang)種(zhong)型(xing)材(cai)(cai)(cai)(cai)(cai)的對(dui)接(jie)(jie)(jie)(jie)。然后用(yong)定(ding)位螺釘鎖(suo)定(ding)。三(san)(san)角形(xing)(xing)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)是(shi)半圓形(xing)(xing)輪廓的特殊連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie),可以(yi)連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)兩(liang)三(san)(san)個(ge)輪廓,加上(shang)匹配(pei)(pei)的蓋子(zi),非常簡單美(mei)觀。傾(qing)斜連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie)器(qi)(qi)用(yong)于(yu)兩(liang)種(zhong)型(xing)材(cai)(cai)(cai)(cai)(cai)的非90°傾(qing)斜連(lian)(lian)(lian)(lian)(lian)接(jie)(jie)(jie)(jie),安裝(zhuang)時隱藏在型(xing)材(cai)(cai)(cai)(cai)(cai)內(nei)部。
(4)端面連(lian)接(jie)板(ban)和(he)墊(dian)片(pian)連(lian)接(jie)塊。端面連(lian)接(jie)板(ban)主要用于連(lian)接(jie)帶有蹄角和(he)腳(jiao)輪的(de)矩(ju)形和(he)大方(fang)形輪廓。使用墊(dian)圈連(lian)接(jie)塊時,先將連(lian)接(jie)塊的(de)末端直接(jie)插入型(xing)材(cai)(cai)的(de)凹槽中,然后(hou)(hou)旋轉(zhuan)90°將其牢固固定(ding)在型(xing)材(cai)(cai)上,然后(hou)(hou)在連(lian)接(jie)上安裝(zhuang)各種(zhong)面板(ban),如有機玻璃。然后(hou)(hou)用螺(luo)栓鎖緊,便于安裝(zhuang)和(he)拆卸。
(5)彈(dan)性緊固(gu)(gu)件(jian)和(he)活(huo)動(dong)鉸鏈(lian)彈(dan)性緊固(gu)(gu)件(jian)具有(you)防松(song)和(he)防振功(gong)能(neng)。當(dang)兩(liang)個部分(fen)(fen)以直(zhi)角連(lian)接時,將(jiang)彈(dan)性緊固(gu)(gu)件(jian)插入一個部分(fen)(fen)的孔中,然后(hou)使用(yong)(yong)專用(yong)(yong)螺栓將(jiang)兩(liang)個部分(fen)(fen)連(lian)接起來。連(lian)接點(dian)應提前打孔和(he)敲擊。這種連(lian)接方(fang)式嚴(yan)密可靠,能(neng)有(you)效防止(zhi)連(lian)接松(song)動(dong)。活(huo)動(dong)鉸鏈(lian)用(yong)(yong)于型材兩(liang)部分(fen)(fen)之間的活(huo)動(dong)連(lian)接。其旋轉(zhuan)范圍為180°連(lian)接方(fang)式有(you)很多(duo)。
(6)蹄(ti)角(jiao)(jiao)和腳輪蹄(ti)角(jiao)(jiao)是(shi)各(ge)種工業鋁框架和設(she)備的(de)(de)(de)常用(yong)附件。它們具有(you)支撐和防(fang)震(zhen)功(gong)能。螺絲可以用(yong)來調節高(gao)度。帶靜音、防(fang)塵和疊式制(zhi)動器(qi)(qi)(全向)的(de)(de)(de)精密腳輪可以安(an)裝在鋁型材制(zhi)成的(de)(de)(de)機器(qi)(qi)和推車的(de)(de)(de)框架上。設(she)計(ji)者可根據(ju)需要選(xuan)擇符(fu)合設(she)計(ji)要求的(de)(de)(de)蹄(ti)角(jiao)(jiao)和腳輪、蹄(ti)角(jiao)(jiao)和腳輪。
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